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Home >> Jeep >> 2016 >> Compass Sport SE, 2.0L Eng VIN A >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (2.4L Engine (Service Information)) >> Manifolds >> Manifold, Exhaust >> Removal >> Removal - MANIVERTER (AWD)

Removal - MANIVERTER (AWD)

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Fig 1: Engine Cover - 2.4L
GC0084905Courtesy of CHRYSLER GROUP, LLC
  1. Remove the engine cover (1).
    Fig 2: Retainers, Fresh Air Inlet Duct & Air Cleaner Body
    GC0145275Courtesy of CHRYSLER GROUP, LLC
  2. Unlock the retainers (2) and remove the fresh air inlet duct (3) from air cleaner body (1).
  3. Disconnect and isolate the negative battery cable.
    Fig 3: Maniverter Heat Shield And Bolts
    GC0084113Courtesy of CHRYSLER GROUP, LLC
  4. Remove the upstream oxygen sensor (2). Refer to SENSOR, OXYGEN, REMOVAL .
  5. Remove the upper heat shield attaching bolts (1) and the upper heat shield (3).
    Fig 4: Removal/Installation Front Skid Plate And Bolts
    GC0098862Courtesy of CHRYSLER GROUP, LLC
  6. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  7. If equipped, remove seven bolts (2) and the front skid plate (1).
    Fig 5: Belly Pan & Fasteners
    GC0099085Courtesy of CHRYSLER GROUP, LLC
  8. If equipped, remove the side push pin fasteners (1), three rear screws (2), three front screws (4) and the belly pan (3).
    Fig 6: Exhaust To Maniverter Bolts
    GC0084114Courtesy of CHRYSLER GROUP, LLC
  9. Partially drain the cooling system. Refer to STANDARD PROCEDURE .
  10. Disconnect the wire harness connector from the downstream oxygen sensor (2).
  11. Remove the exhaust pipe to maniverter bolts (1) and reposition the exhaust pipe.
    Fig 7: Steering Gear Heat Shield Bolts
    GC0084372Courtesy of CHRYSLER GROUP, LLC
  12. Remove three bolts (1) and the steering gear heat shield (3).
    Fig 8: Removing/Installing Fore/Aft Crossmember
    GC0082485Courtesy of CHRYSLER GROUP, LLC
  13. Remove the front engine mount bolt (2) and the front fore and aft crossmember (4). Refer to CROSSMEMBER, FRONT FORE AND AFT, REMOVAL .
    Fig 9: Maniverter To Block Support Bracket
    GC0084115Courtesy of CHRYSLER GROUP, LLC
  14. Remove the four bolts (1) and the maniverter support bracket (2).
  15. Remove exhaust maniverter lower retaining fasteners.
    Fig 10: Refrigerant Lines To Evaporator Bolt
    GC0084672Courtesy of CHRYSLER GROUP, LLC
  16. Lower the vehicle.
  17. Remove the heater hoses (4) and installed plugs or caps to the heater core tubes.
    Fig 11: Dash Panel Heatshield & Nuts
    GC0137817Courtesy of CHRYSLER GROUP, LLC
  18. Remove three speed-nuts (2) and the dash panel heatshield (1).
    Fig 12: Lower Maniverter Heatshield
    GC0137818Courtesy of CHRYSLER GROUP, LLC
  19. Remove the upper exhaust maniverter retaining fasteners and reposition the maniverter.
    NOTE:

    The lower maniverter heatshield (1) must be removed from the maniverter before the maniverter is removed from the vehicle.

  20. Remove the lower heat shield (1) from the maniverter.
    Fig 13: Heatshield, Stud Bolt, Engine Lift Bracket & Nut
    GC0137819Courtesy of CHRYSLER GROUP, LLC
  21. Remove the nut (4) and repositioned the heatshield (1).
  22. Remove the stud bolt (3) and the engine lift bracket (2).
    Fig 14: Engine Cover Mounting Posts
    GC0137820Courtesy of CHRYSLER GROUP, LLC
  23. Remove two engine cover mounting posts (1).
    Fig 15: Windshield Washer Reservoir, Power Steering Reservoir, Coolant Reservoir & Bolts
    GC0137821Courtesy of CHRYSLER GROUP, LLC
  24. Remove the bolt (5) and reposition the engine coolant reservoir (6).
  25. Remove the bolt (4) and reposition the power steering fluid reservoir (2).
  26. Remove the bolt (3) and reposition the washer fluid reservoir (1).
    Fig 16: Removing/Installing Power Steering Hose Hold Down
    GC0082505Courtesy of CHRYSLER GROUP, LLC
  27. Remove the bolt (2) from the power steering pressure hose support bracket.
    Fig 17: Engine Mount Isolator, Right Engine Mount & Engine Mount Bracket Retaining Bolts
    GC0137822Courtesy of CHRYSLER GROUP, LLC
  28. Support the engine with a block of wood on a suitable jack.
  29. Remove the engine mount isolator retaining bolts (3).
  30. Remove the engine mount bracket retaining bolts (1) and remove the right engine mount (4).
    Fig 18: Rotating Maniverter Counterclockwise
    GC0137823Courtesy of CHRYSLER GROUP, LLC
  31. Adjust the jack to lower the engine.
  32. Rotate the maniverter (1) counterclockwise 180° and remove it from above/between the engine and dash panel.
  33. Remove and discard the maniverter gasket.
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