LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Jeep >> 2016 >> Compass Sport SE, 2.0L Eng VIN A >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (2.4L Engine (Service Information)) >> Manifolds >> Manifold, Exhaust >> Installation >> Installation - MANIVERTER (AWD)

Installation - MANIVERTER (AWD)

WARNING: This page is about a different variant/trim than selected.
Fig 1: Rotating Maniverter Clockwise
GC0137824Courtesy of CHRYSLER GROUP, LLC
  1. Install a new maniverter gasket on the cylinder head. DO NOT APPLY SEALER  .
  2. Position the maniverter (1) in the engine compartment as shown in illustration. Rotate the maniverter 180° clockwise into position.
    Fig 2: Engine Mount Isolator, Right Engine Mount & Engine Mount Bracket Retaining Bolts
    GC0137822Courtesy of CHRYSLER GROUP, LLC
  3. Raise the engine and position the right engine mount (4) in place.
  4. Install the engine mount bracket retaining bolts (1) and tighten to 68 N.m (50 ft. lbs.).
  5. Install engine mount isolator retaining bolts (3) and tighten to 75 N.m (55 ft. lbs.).
  6. If removed, install the engine mount through bolt (2) and tighten to 88 N.m (65 ft. lbs.).
    Fig 3: Removing/Installing Power Steering Hose Hold Down
    GC0082505Courtesy of CHRYSLER GROUP, LLC
  7. Install the power steering pressure hose support bracket to the engine mount bracket (8) with the bolt (2) tightened to 18 N.m (14 ft. lbs.).
    Fig 4: Windshield Washer Reservoir, Power Steering Reservoir, Coolant Reservoir & Bolts
    GC0137821Courtesy of CHRYSLER GROUP, LLC
  8. Install the washer fluid reservoir (1) with the bolt (3) tightened to 9 N.m (79 in. lbs.).
  9. Install the power steering fluid reservoir (2) with the bolt (4) tightened to 12 N.m (106 in. lbs.).
  10. Install the engine coolant reservoir (6) with the bolt (5) tightened to 4 N.m (35 in. lbs.).
    Fig 5: Engine Cover Mounting Posts
    GC0137820Courtesy of CHRYSLER GROUP, LLC
  11. Install two engine cover mounting posts (1) and tighten to 4 N.m (35 in. lbs.).
    Fig 6: Heatshield, Stud Bolt, Engine Lift Bracket & Nut
    GC0137819Courtesy of CHRYSLER GROUP, LLC
  12. Install the engine lift bracket (2) with the stud bolt (3) tightened to 25 N.m (18 ft. lbs.).
  13. Install the repositioned heatshield (1) to the stud bolt (3) with the nut (4) tightened to 9 N.m (79 in. lbs.).
    Fig 7: Lower Maniverter Heatshield
    GC0137818Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    The lower maniverter heatshield (1) must be placed in position before the maniverter is installed to the cylinder head.

  14. Position the lower heat shield (1) in its installed position on the maniverter.
    Fig 8: Dash Panel Heatshield & Nuts
    GC0137817Courtesy of CHRYSLER GROUP, LLC
  15. Install the dash panel heatshield (1) with three speed-nuts (2) tightened to 1 N.m (10 in. lbs.).
    Fig 9: Refrigerant Lines To Evaporator Bolt
    GC0084672Courtesy of CHRYSLER GROUP, LLC
  16. Remove the previously installed plugs or caps and connect the heater hoses (4) to the heater core tubes.
    Fig 10: Maniverter To Block Support Bracket
    GC0084115Courtesy of CHRYSLER GROUP, LLC
  17. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  18. Tighten the maniverter to cylinder head fasteners, starting at the center and progressing outward in both directions to 34 N.m (300 in. lbs.). Raise and lower the vehicle for fastener access as necessary.
  19. Install the maniverter support bracket (2) with four bolts (1) tightened to 25 N.m (18 ft. lbs.).
    Fig 11: Removing/Installing Fore/Aft Crossmember
    GC0082485Courtesy of CHRYSLER GROUP, LLC
  20. Install the front fore and aft crossmember (4) and front engine mount bolt (2). Refer to CROSSMEMBER, FRONT FORE AND AFT, INSTALLATION .
    Fig 12: Steering Gear Heat Shield Bolts
    GC0084372Courtesy of CHRYSLER GROUP, LLC
  21. Install the steering gear heat shield (3) with three bolts (1) tightened to 8 N.m (71 in. lbs.).
    Fig 13: Exhaust To Maniverter Bolts
    GC0084121Courtesy of CHRYSLER GROUP, LLC
  22. Install the exhaust pipe to maniverter bolts (1) and tighten to 28 N.m (250 in. lbs.).
  23. Connect the wire harness connector to the downstream oxygen sensor (2).
    Fig 14: Belly Pan & Fasteners
    GC0099085Courtesy of CHRYSLER GROUP, LLC
  24. If removed, install the belly pan (3) with three front screws (4), three rear screws (2) and side push pin fasteners (1).
    Fig 15: Removal/Installation Front Skid Plate And Bolts
    GC0098862Courtesy of CHRYSLER GROUP, LLC
  25. If removed, install the front skid plate (1) with seven bolts (2) tightened to 30 N.m (22 ft. lbs.).
    Fig 16: Maniverter Heat Shield And Bolts
    GC0084120Courtesy of CHRYSLER GROUP, LLC
  26. Lower the vehicle.
  27. Install the maniverter heat shields (3) with four bolts (1) tightened to 12 N.m (106 in. lbs.).
  28. Install the upstream oxygen sensor (2) and connect the electrical connector. Refer to SENSOR, OXYGEN, INSTALLATION .
    Fig 17: Engine Cover - 2.4L
    GC0084122Courtesy of CHRYSLER GROUP, LLC
  29. Install the engine cover (1).
    Fig 18: Retainers, Fresh Air Inlet Duct & Air Cleaner Body
    GC0145275Courtesy of CHRYSLER GROUP, LLC
  30. Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
  31. Install the fresh air inlet duct (3) on the air cleaner body (1) and lock the retainers (2).
  32. Fill the cooling system. Refer to STANDARD PROCEDURE .
  33. Run the engine until it reaches normal operating temperature. Check cooling system for correct fluid level. Refer to STANDARD PROCEDURE .
scientia non olet · About LEMON Manuals