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Valve Body: Installation: Installation

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Verify that all of the valve body mating surfaces are clean and are undamaged on the transaxle housing and the valve body. If the surfaces are damaged the transaxle housing or valve body will require replacement.

Fig 1: Transfer Port Seals
GC0154995Courtesy of CHRYSLER GROUP, LLC
  1. Install the two seals into the transfer ports in transaxle housing.
    Fig 2: Valve Body & Transaxle
    GC0154742Courtesy of CHRYSLER GROUP, LLC
  2. Place the valve body (2) in position on the transaxle (1).
    NOTE:

    The manual valve is loose after the valve body is installed and may fall out during removal.

    Fig 3: Valve Body Bolts
    GC0154990Courtesy of CHRYSLER GROUP, LLC
  3. Install bolts, 7 short (1) and 1 long (2) bolts, to hold the valve body to the transaxle. Refer to SPECIFICATIONS .
    Fig 4: Detent Spring Separated From Valve Body
    GC0154747Courtesy of CHRYSLER GROUP, LLC
  4. Place the detent spring (2) in position on the valve body (1).
    Fig 5: Manual Shaft Detent Spring & Valve Body
    GC0154933Courtesy of CHRYSLER GROUP, LLC
  5. Install the screw to hold the manual shaft detent spring (1) to the valve body (2). Refer to SPECIFICATIONS .
    Fig 6: Solenoids & Connector
    GC0154736Courtesy of CHRYSLER GROUP, LLC
  6. Starting at the top solenoid valve, push the wire connector onto each solenoid (2) until the connector (3) is engaged.
    Fig 7: Valve Body & Solenoid Valve Connector
    GC0154831Courtesy of CHRYSLER GROUP, LLC
  7. Install bolts to hold the solenoid valve connector (2) to the valve body (1). Refer to SPECIFICATIONS .
    Fig 8: Fluid Temperature Sensor & Valve Body
    GC0154867Courtesy of CHRYSLER GROUP, LLC
  8. Push temperature sensor (1) straight into the port in the valve body (2).
  9. Install bolt to hold fluid temperature sensor (1) to the valve body (2). Refer to SPECIFICATIONS .
    Fig 9: Valve Body Cover Separated From Transaxle
    GC0154949Courtesy of CHRYSLER GROUP, LLC
  10. Install a NEW  gasket on the cover and place the valve body cover (1) in position on the transaxle (2).
    Fig 10: Transaxle & Valve Body Cover
    GC0154870Courtesy of CHRYSLER GROUP, LLC
  11. Install bolts to hold the valve body cover (2) to the transaxle (1). Refer to SPECIFICATIONS .
  12. Remove the drain pan from under transaxle.
    Fig 11: Vent Hose End & Nipple Adaptor
    GC0154797Courtesy of CHRYSLER GROUP, LLC
  13. Push the vent hose end (1) onto the nipple adaptor (2).
    Fig 12: Vent Hose, Spring Clamp & Pliers
    GC0154759Courtesy of CHRYSLER GROUP, LLC
  14. Using common pliers (3), compress the hose spring clamp (2) and slide it up the vent hose (1) onto nipple adaptor.
  15. Fill the transaxle with specified fluid. Refer to FLUID, STANDARD PROCEDURES .
  16. Install the engine cover/air cleaner on the vehicle. For 2.0L, refer to BODY, AIR CLEANER, INSTALLATION . For 2.4L, refer to BODY, AIR CLEANER, INSTALLATION .
  17. Road test the vehicle to verify the repair.