Cover(S), Cylinder Head: Installation: Installation

Fig 1: Cylinder Head Cover Gaskets Location

Courtesy of CHRYSLER GROUP, LLC

Install new cylinder head cover gaskets (1, 2).

Fig 2: Cylinder Head Stud Installation Sequence
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Install studs in cover as shown in illustration.

Fig 3: Head Cover T-Joint
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Clean all RTV from cylinder head. Refer to ENGINE GASKET SURFACE PREPARATION .
NOTE:
When using RTV, the sealing surfaces must be clean and free from grease and oil.

NOTE:
When using RTV, parts should be assembled in 10 minutes and tighten to final torque within 45 minutes.
Apply a dot of Mopar® engine sealant RTV or equivalent to cylinder head/front cover T-joint (1).

Fig 4: Remove/Install Cylinder Head Cover Bolts In Sequence
Courtesy of CHRYSLER GROUP, LLC
Install cylinder head cover assembly to cylinder head and install all bolts, ensuring the studs are located as shown in illustration.
Tighten bolts in sequence shown in illustration using a 2 step torque method as follows:
1. Tighten all bolts to 5 N.m (44 in. lbs.).
2. Tighten all bolts to 10 N.m (90 in. lbs.).
Fig 5: Ignition Coils, Air Hose, Fuel Line, Injectors & PCV Hose
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Install ignition coils. Tighten fasteners to 8 N.m (70 in. lbs.).
If the PCV valve was removed, tighten PCV valve to 5 N.m (44 in. lbs.).
Connect coil electrical connectors (1).
Connect PCV hose (5) to PCV valve.
Connect make up air hose (2).

Fig 6: Engine Cover-2.0L
Courtesy of CHRYSLER GROUP, LLC
Connect negative battery cable.
Install engine cover (1) by pressing the rear of the cover down first.